Optical Systems Engineering

OPD clients come to us because we deliver high-performance, integrated optical systems at speed. We build confidence by prototyping early, then move to high-performance solutions that let their core technologies shine.

Our services

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    Concepting & technology landscaping

    We help identify the most effective approach to optics in your application, often uncovering simpler, lower-cost and more robust solutions. We identify critical requirements and thresholds that trigger step changes in system architecture and cost.

     Examples include: 

    • Selecting the optimal, application-specific microscopy architecture and contrast mechanisms.
    • Converting systems that exist as complex laboratory equipment and workflows into a dedicated, user-centric product.
    • Identification and capture of product requirements
    Concepting & Technology Landscaping Landscape - 20250404_162216
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    Modelling & simulation

    Our process optimises performance & reduces development risk using methods that span from first principles analysis to advanced optical modelling tools like Zemax. This provides a deep understanding of the system and guides critical design decisions early in the process. Typical applications include:

     Typical applications include: 

    • Evaluating image quality across candidate optical architectures
    • Optimising light transmission and signal-to-noise in sensing systems
    • Spectral calculations to optimise sources, dyes and filters in multiplexed fluorescence and other complex optical systems.
    Simulation & Modeling PLACEHOLDER examples_Tutorial_3a_Common_Aberration_Analyses_4_0
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    Prototyping & Testing

    We use rapid prototyping to reduce risk and build confidence in the design. Where possible, we use off-the-shelf components to minimise development time and cost until core concepts are validated, giving you proof of concept as quickly as possible.

    Examples include:

    • Designing and testing lens configurations for advanced imaging systems
    • Prototyping fibre optic assemblies
    • Building optical sensing subsystems
    • Root cause analysis / review of existing optical systems
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    Integration

    Our multidisciplinary team can develop and integrate sub-systems including optics, custom electronics, mechanics, fluidics and software – creating a cohesive, high-performing system.

    Examples include:

    • Custom mechanical, electrical & software control of optical subsystems
    • Integration with fluidic-based assays
    • Miniaturising optics and mechanisms in highly constrained environments
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    Detailed Design & Transfer to Manufacture

    We transform prototypes into robust, manufacturable optical designs along with assembly and test processes for production readiness. We work with custom optics manufacturers and streamline your path to manufacture with pilot production in our dust-free white room facilities and providing verification and validation support.

    Examples include:

    • Designing custom optical components and optomechanics
    • Tolerance analysis
    • In-house pilot production and testing of products and consumables for trials
    • Assembly and designing test protocols / fixtures
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Case Studies

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Statement from the expert

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Tom S.

Senior Consultant

“Optics is something we’re really passionate about at OPD. Often the client will come to us with a product problem they are trying to solve, or a product concept to deliver, that relies heavily on optical technologies. We love taking on those underlying optical challenges to deliver real world product experiences and high-end functionality by embedding optics as an integral part of the design.” 

EXPERTISE
Bio-instrumentation & Optical Sensing
PATENTS
15+ Optical System Innovations

Optics articles

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Trusted by Industry Leaders

 “OPD have provided great support from the early concept phase onwards to help build our product vision and system architecture. Their technical breadth and flexibility allowed them to tackle challenges while keeping the product user-focused.” 

David Whitaker
CTO - Innotive DX

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